Stainless steel water tank production process:
1. Cutting stainless steel plates, completed by hydraulic shearing machine;
2. Bending and forming, using hydraulic press molding, completing the pressing and bending at one time, commonly used 400-ton hydraulic press, 500-ton hydraulic press and 800-ton hydraulic press;
3. Angle cutting, using punch press according to thickness, commonly used 25-ton 45-ton and 63-ton punch press;
4. Punching, using special punching equipment, punching,
Complete the water tank plate, waiting for the next step of welding, splicing to form a stainless steel water tank.
Stainless steel water tank plate press making stretch forming hydraulic press machine 500 tons are suitable for the pressing process of plastic materials, such as stamping, bending, flanging, sheet stretching and so on. It can also be used for calibration, press fitting, powder molding, and press forming of non-metallic materials. This series of presses has two kinds of electrical control systems: relay control and PLC control. There are three operation modes: adjustment, manual and semi-automatic. It can realize two kinds of processes: constant pressure and fixed process. During constant pressure forming, there is a pressure holding delay and an automatic return stroke after pressing. An ejection device is installed in the middle of the workbench, except for the ejection of the product. It can also be used as a hydraulic pad for the forming process of reverse-stretched parts. Its working pressure and stroke can be adjusted within the specified range according to the process requirements.
Performance characteristics
1, Four-column structure, good rigidity, high precision, compact structure, economic application;
2, Hydraulic control using cartridge valve integrated system, less leakage point, small impact, reliable action, can effectively protect the service life of the mold and equipment;
3, Professional cylinder sealing components, strong reliability, long life;
4, Guide rail automatic lubrication device, fully protect the guide column, maintain accuracy;
5, Mechatronics safety devices, such as: cylinder lower cavity support loop, cylinder upper and lower cavity interlock loop, etc., have good safety;
6, The electrical system adopts PLC control, can achieve one-click operation, the process is simple and easy to operate;
7, Can achieve constant pressure, fixed range two kinds of molding process, with the function of holding the rolling time;
8, According to different processes, the working pressure, stroke can be adjusted in a certain range, simple and easy to operate;
Note: The above parameters are for reference only, the actual factory machine shall prevail.Note: The above parameters are for reference only,
| Specification |
Unit |
400T |
400T |
500T |
500T |
800T |
1000T |
| Nominal force |
KN |
4000 |
4000 |
5000 |
5000 |
8000 |
10000 |
| Max.pressure of liquid |
MPa |
800 |
500 |
800 |
800 |
900 |
1000 |
| Stroke of slider |
mm |
1250 |
800 |
1250 |
1200 |
1500 |
1500 |
| Max.opening height |
mm |
1260 |
1300 |
1400 |
1400 |
2200 |
3500 |
| Working table size |
mm*mm |
1200 |
980 |
1400 |
1200 |
1600 |
1500 |
Speed
of slider |
Descent speed |
mm/s |
100 |
100 |
100 |
120 |
120 |
120 |
| Working speed |
mm/s |
6-15 |
6-12 |
8-20 |
10-19 |
8-16 |
6-12 |
| Return speed |
mm/s |
80 |
90 |
80 |
100 |
120 |
70 |
| Motor power |
KW |
22 |
22 |
22*2 |
22*2 |
37*2 |
37*2 |
| Ejecting force |
KN |
100T |
160T |
200T |
250T |
200T |
200T |
| Ejecting stoke(mm) |
mm |
300 |
300 |
300 |
300 |
300T |
300 |
| Weight |
T |
13.6T |
12.4T |
17.7T |
17.7T |
40.8T |
47.3T |
Tengzhou Zhonghe Forging Machinery Co., Ltd. was founded in 2005.Our company covers an area of 30,000 square meters, the factory monthly output of more than 120 units. As one of the main drafting units, participate in the development of the national standard plan "Machine tool safety press Part 4:Pneumatic press safety requirementsTC220(National Forging machinery Standardization TechnicaCommittee)centralized,the competent department for theChina Machinery Industry Federation. It is a hydraulic press manufacturer that focuses on the research and development, design, manufacturing and sales of mechanical equipment such as four-column hydraulic presses, single-column hydraulic presses, frame hydraulic presses, and gantry hydraulic presses. The company has a professional and technically competent R&D team, specially hired well-known experts in the industry, and continuously improved products according to user needs, developing in a more advanced, energy-saving, and intelligent direction, providing customers with more reliable hydraulic press equipment. It has advanced and mature technologies in composite material forming, stamping and stretching, powder forming and other industries, and is committed to the research and development of high-precision and highly intelligent hydraulic presses and providing a complete set of forming technology solutions.
Over the years, the company has adhered to the service concept of integrity, efficiency, satisfaction, and win-win, and the business philosophy of people-oriented, customer-oriented, and sustainable development, and has won many national patents. The products are popular and well received by users. The company has always adhered to the concept of "management innovation and technological innovation", continuously increased investment in science and technology, and actively developed new products with high technological content, high added value, and high market share.
We always put the needs of customers first and do our best to solve problems for customers. With strong technical force, complete quality inspection team and excellent after-sales service, Tengzhou Zhonghe Forging Press strives to create value and benefits for customers. Its products are widely used in electronics, electrical appliances, auto parts, electromechanical, die casting, hot pressing, intelligent pressing, scientific research units and other industries.
PISTON ROD
Piston rod surface hardness to 55ºC
effective solution to seal ring injury,
not easy to scratch
HYDRAULIC SYSTEM
Plug-in integrated system,equipped
with a straight-through oil suction filter
FLUID CYLINDER
Three-layer special welding process,
hydraulic cylinder life increased 1.3 times.
WORKBENCH
Welded by full steel plate CO2.the body is
tempered and vibrated to ensure that
the fuselage never deforms.
HIGH-PRESSURE PIPELINE
The service life of high pressure seamless
steel pipe is better than that of high
pressure rubber pipe.
Certifications and Exhibition
Q:What's the price and specification of hydraulic press machine?
A: Zhonghe always provide high quality machine, as we know,oversea market is more important and difficult than domestic market because of communication time costing after sales.So always,our machines has enough quality standard to make sure the machine can work more than the real warranty period. In this way ,we will save a lot and think advance for the clients. Please let me know the utensil diameter and height, the pictures and drawing will be better, so that we can check and recommend suitable machine for you.
Q:How about your machine quality?We are worry about the quality.
A:Zhonghe is a mature brand in China. through our several years research in technology , our design including strcture and detailed sercurity and precision has enhanced greatly, more strict standard.Our machines distribute worldwide to about 20 countries where there are metal plate industry.And where there are our machines, there are good reputation and terminal user satisfaction.With the rapid development of The Times, we hope to have more and more partners, build a good and healthy cooperation model, treat our partners with sincerity and true quality, and achieve mutual benefit and win-win situation.
Q:Why Choose your company?
A:We can provide customized services according to customer requirements. We also have professional R &D team and fast response sales team. Strictly control each step of QA &QC system processes.We have an after sale service team than can quickly solve any problem you may have in the use.
Q:How to select your machine?
A: You can tell me your specifications ,we can choose the best model for you . we also have some regular model for you to choose.You can also provide the drawings, size , photos of the products, we can design the suitable machine for you according to your requirements. After the machine is finished, you can also provide samples and we will test it for you.
Q:May I send samples to test? Do you have a test fee or not?
A: Yes, if you could send us samples, it will be better. For testing, we have to customize the moulds according to your products,so the moulds cost will be on your account, of course the moulds belong to you.
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